Me yasa Zabi JS FITTINGS a matsayin Mai ƙera Bututun Kayayyakin Kayayyakin Kayayyakin Kaya?

JS FITTINGS ya ƙware a cikin kayan aikin bututun butt-weld da flanges, yana haɗa shekaru arba'in na ƙwarewar masana'antu tare da takaddun shaida daga NIOC da PETROBRAS. Muna bauta wa masu rarrabawar duniya da ƴan kwangilar aiki tare da mafita mai sauri.

butt-weld bututu kayan aiki

Sakin Juyi:
Bari mu magance tambayoyin fasaha na gama gari - kuma mu bayyana yadda tsarin masana'anta-zuwa-abokin ciniki ke warware ƙalubalen bututun na duniya fiye da masu samar da kayayyaki na gargajiya.

Menene Daidaitaccen Bututun Buttweld?

Sakin layi na jagora:
Buttweld ba kawai yana nufin “welded”. Daidaitaccen tsarin haɗin kai ne mai mahimmanci don ayyukan matsa lamba.

Snippet sakin layi:
Kayan aiki na buttweld suna haɗa bututu ta hanyar walda daga ƙarshen-zuwa-ƙarshe, ƙirƙirar haɗin gwiwa na dindindin, mai yuwuwa. Wadannan abubuwan da aka gyara sun dace da ma'aunin bututu daidai, suna kiyaye kwararar kwarara da matsa lamba a cikin tsarin mai/gaz.

Kayan aikin buttwel suna haɗa bututu

Maɓallin Aikace-aikace vs. Sauran Nau'in Daidaitawa

Aikace-aikace

Buttweld

Rufe

Socket Weld

Babban Matsi

✔️ Mafi kyau

❌ Mara lafiya

⚠️ Limited

Ruwayoyi masu lalacewa

✔️ An rufe

❌ Hatsari

❌ Yazawar hadin gwiwa

Yankunan Jijjiga

✔️ Barga

❌ Sake

⚠️ Matsakaici

Gudun shigarwa

❌ Sannu a hankali

✔️ Azumi

✔️ Matsakaici

Misali na ainihi:

Bututun matatun mai
Dukkan layukan tsari masu mahimmanci suna amfani da kayan aikin buttweld (ASME B16.9 misali) saboda:

00001. Haƙuri ba zai yuwu ba

00002. Thermal fadada handling

Cost Factors

00001. Farashin farko: 20-30% sama da zaren zaren

00002. Kudin rayuwa: 60% ƙananan ta hanyar rage kulawa

Gefen samar da mu:

· Injin niƙa 42 suna tabbatar da ingantattun kusurwoyi na bevel don nasarar weld na farko

· Rubuce-rubucen maganin zafi da za a iya ganowa ga kowane rukunin da ya dace

Menene Bambanci Tsakanin Socket Weld da Buttweld Fittings?

Sakin layi na jagora:
Zabi tsakanin soket da buttweld? Matakin yana tasiri kasafin aminci na shekaru da yawa.

Snippet sakin layi:
Socket weld fittings zamewar bututu zuwa wuraren da aka ajiye don walƙar fillet, dace da ƙananan diamita (<2″). Buttweld fittings suna daidaita ƙarshen bututu don cikakken shigar waldi, manufa don mahimmanci, manyan tsarin sikeli.

Socket weld kayan aiki nunin bututu

Lokacin Amfani da Kowane Nau'i: Jagorar Fasaha

siga

Socket Weld

Buttweld

Girma Max

2 ″ NPS

48 ″ NPS

Ureimar Matsi

3000 PSI

6000+ PSI

Tashin hankali

matsakaici

Ƙananan

Juriya Gajiya

Limited

m

Lambar ASME

B16.11

B16.9

Kuskure na yau da kullun muna taimaka wa abokan ciniki su guji:

Kuskure a cikin Layin Steam
Socket welds ya fashe a ƙarƙashin kekuna na zafi - mun tura wata tashar wutar lantarki ta UAE don magance hanyoyin

Ƙimar Kuɗi
Ajiye na farko daga weld na soket galibi yana haifar da mafi girman farashin kulawa 3-5x

Gwajin mu na cikin gida ya tabbatar da:

· Gishiri mai walƙiya suna jure 2.75x ƙarin hawan hawan matsi

· Welds na soket sun fara kasawa a cikin simintin girgizar ƙasa

Wanne Haɗin Weld Ne Mafi ƙarfi?

Sakin layi na jagora:
"Mafi ƙarfi" ya dogara da alkibla - buttweld yana samun nasara don damuwa mai yawan axis, yayin da weld ɗin soket ya kasa yin nauyin nauyi.

Snippet sakin layi:
Cikakkun hanyoyin shiga buttweld na haɗin gwiwa suna nuna ƙarfi mafi girma (90-95% ƙarfe tushe), yana ɗaukar damuwa masu yawa. Socket welds hadarin tushen gibin raunana axial load iya aiki.

Cikakkun shigar buttweld haɗin gwiwa

Bayanan Gwajin Ƙarfi (ASTM E8/E8M)

Nau'in haɗin gwiwa

Tensile Ƙarfin

Zagayowar gajiya

Buttweld

570-620Mpa

2.1×10^6

Socket Weld

520-560Mpa

0.9×10^6

Rufe

480-510Mpa

0.3×10^6

Gida a aya:

Aikin bututun Kuwait (2019) yana buƙatar ginshiƙan buttweld 2,800 masu ɗaukar PSI 5,200

Duk samfuran sun wuce gwaje-gwajen matsa lamba 1.5x

Tabbacin ingancin mu:

Gwajin rediyo na 100% (RT) akan kayan aiki na Class 3000+

· Ultrasonic kauri taswira pre-shirfi

Menene Mafi Yawan Fitar Bututu?

Sakin layi na jagora:
"Na kowa" ya bambanta da masana'antu - amma waɗannan uku sun mamaye 78% na ayyukan masana'antu a duniya.

Snippet sakin layi:
Hannun hannu (45°/90°), tees, da masu ragewa sun ƙunshi kashi 80% na kayan aikin da aka yi amfani da su. Kayan aiki da ƙayyadaddun bayanai sun bambanta: ƙarfe na carbon don masana'antu na gabaɗaya, bakin karfe don kafofin watsa labarai masu lalata, gami don matsanancin yanayi.

carbon karfe

Ƙididdigar Ƙirƙirar: JS FITTINGS vs Matsakaicin Masana'antu

Nau'in Daidaitawa

Fitowar Mu Na Watan

Matsakaicin Jagora

Gwiwar hannu

12,000 inji mai kwakwalwa

7 days

Tees

8,500 inji mai kwakwalwa

10 days

Masu ragewa

6,200 inji mai kwakwalwa

5 days

iyakoki

3,800 inji mai kwakwalwa

3 days

Bayanan masana'antu:

Zaɓin Yanki

Gabas ta Tsakiya: 90% carbon karfe (man / gas)

Turai: 40% bakin (pharma/abinci)

Abubuwan Haɓakawa
22% na umarni suna buƙatar kusurwoyi marasa daidaituwa/kaurin bango

Tsarin martaninmu cikin sauri:

· Girman girman gwiwar hannu guda 78 a hannun jari

· Kayan aikin SMLS na al'ada a cikin kwanaki 12-18

Gabatarwar Hebei Jinsheng Pipe Fitting Manufacturing Co., Ltd: Abũbuwan amfãni a matsayin Abokin Cinikinku

Sakin layi na jagora:
Shekaru hudu sun tabbatar da haka: tsirar da hadarurrukan masana'antu na buƙatar fiye da injina - yana buƙatar haɗin gwiwar daidaitawa.

Snippet sakin layi:
Aiki tun 1983, JS FITTINGS yana ba da takaddun shaida na ASME tare da lokutan jagorar 30% cikin sauri fiye da masu fafatawa. Muna kula da hannun jari dabarun don buƙatun aikin gaggawa yayin da muke tabbatar da ingancin ganowa.

Tabbacin ASME mara kyau

Me yasa 'Yan jari-hujja Suka Zaba Mu: Ma'auni Masu Tabbatarwa

riba

Lambobin mu

Matsakaicin Masana'antu

gubar Lokaci

18 days

28 days

Oda Daidaito

99.2%

95.7%

Taimakon Takaddun shaida

12 awoyi

3 days

Kayayyakin Gaggawa

48 awoyi

5 days

Fa'idodin da abokin ciniki ya tabbatar:

Aikin Platform mai na Brazil (2023)

An ba da tees 3,214 SMLS a cikin kwanaki 23 (ƙididdigar masu gasa: kwanaki 38)

Kungiyar PETROBRAS ta tabbatar da rahoton gwajin batch

Hadin gwiwar Masu Rarraba Saudiyya

· Riƙe hannun jari mai tan 800 don aikawa da sauri

· 14% rage farashin ta hanyar jigilar kayayyaki

Taswirar takaddun shaida:

· Yanzu: ISO 9001, PED, NIOC

· 2024 Manufa: ADNOC, TOTAL yarda da jerin masu siyarwa

Kammalawa

Daga madaidaicin fasaha zuwa amincin kayan aiki, JS FITTINGS yana canza danyen karfe zuwa amintattun hanyoyin bututun - wanda ya dace da dacewa a lokaci guda. Bari mu gina aikinku na gaba akan shekaru arba'in na gwaninta maras sumul.

Sakon kan layi

Koyi game da sabbin samfuranmu da rangwamen kuɗi ta hanyar SMS ko imel